auto wire connectors terminals

auto wire connectors terminals
Auto Wire Connectors Terminals
I. Product Core Features
Material Characteristics
Auto wire connectors terminals are made of high-conductivity brass, phosphor copper and red copper as base material, with surface tin, gold or nickel plating. It delivers great electrical conductivity, outstanding oxidation resistance, corrosion resistance and wide temperature tolerance. The elastic arm keeps good toughness and stays undeformed after repeated plugging and unplugging.
Structural Characteristics
Adopts precision buckle locking design with foolproof assembly structure, available in waterproof and dustproof sealed versions. These auto wire connectors terminals are designed in male and female types, the crimping end fits various wire gauges, while the inserting end provides large contact area for stable electrical connection.
Performance Characteristics
Good resistance to vibration and pulling force, effectively preventing terminal retreat. The insulating housing is made of flame-retardant PA66 and PBT engineering plastic, reaching V0 flame retardant grade with excellent insulation and aging resistance. Suitable for automotive low and high voltage wire harnesses, perfectly adapting to harsh vehicle working conditions.
Compatibility Characteristics
Complete specifications with multiple cavity options including 2P/4P/6P/8P/12P and more. Widely compatible with wiring connection for vehicle lights, motors, instruments, chassis and electronic control systems. Easy to install without welding required.
II. Production Process Flow
Terminal Production Process
Copper strip raw material incoming storage → High-speed precision stamping forming → Surface electroplating (tin / gold / nickel plating) → Full dimensional inspection → Cutting and sorting → Packaging and warehousing
Connector Housing Production Process
Engineering plastic particle drying → Precision mold injection molding → Cooling shaping → Burr trimming → Appearance and dimension inspection → Withstand voltage and insulation test → Semi-finished product warehousing
Finished Assembly Process
Terminal sorting and arranging → Wire crimping by machine → Terminal insertion into housing slot → Anti-retreat buckle installation → Continuity and insertion force testing → Waterproof and air tightness test (for waterproof type) → Final visual inspection for auto wire connectors terminals → Vacuum / bag packaging → Shipment